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Proper Sterilization of Instruments is Essential to Patient Safety

Eileen A. McLachlan, RN, HEM, COHN
APIC Ambulatory Section, 2004 Chair
Kaiser Permanente
E-mail: eileenmclachlan@juno.com

More and more minor surgeries are being performed in ambulatory care settings, and that means there is a greater need for staff in these areas to reprocess instruments. Established ambulatory surgery centers generally have both central sterile supply areas and staff members trained to properly clean and sterilize instruments. In other ambulatory care settings, however, there can be confusion about what must be sterilized and a lack of knowledge about the proper steps required to appropriately clean and sterilize instruments. Even where tabletop sterilizers are readily available, there is often confusion about how to properly maintain and use such equipment.

What follows is a brief discussion of the essential steps for ensuring patient safety by properly sterilizing instruments. A competency tool can be found here.

Per E. H. Spaulding's classification scheme, critical items-any object that enters sterile tissue or the vascular system-must be sterilized. This includes most surgical instruments used in the ambulatory setting.

Many steps are required to ensure that instruments are appropriately sterilized. These include pre-cleaning, cleaning, milking, inspection, packaging, wrapping, autoclaving and maintaining the autoclave.

Pre-cleaning needs to be done at the point of use to prevent the drying of organic material. This can be accomplished by either wiping the instrument with a wet cloth or placing the instrument in an enzymatic cleaner.

Cleaning includes many steps. Staff should wear appropriate PPE and follow approved procedures to prevent BBP exposure. They must be sure all instrument surfaces, including hinges, are scrubbed with an approved enzymatic cleaner and thoroughly rinsed. If an ultrasonic machine is used, care should be used to be sure all manufacturers' recommendations are followed.

Milking: After cleaning, instruments with moveable parts should be immersed in a milk solution and removed without rinsing. All instruments should be inspected before wrapping. It is important to ensure that hinged instruments open easily and that the jaws are properly aligned. Sharp instruments should be inspected for sharpness. All instruments should be inspected for cracks, chips or worn spots. Any instruments found with defects should be removed from service and sent for repair.

After inspection, instruments should be wrapped in a single pouch of an appropriate size. All instruments should be in the open position with any curved tips pointed in the same direction. A steam indicator should be placed in the center of the pack with one end visible when the pack is opened. The packet should be secured with steam indicator tape and labeled with the date of sterilization, the load number and the initials of the person preparing the package.

Autoclaving should be done following manufacturer's directions, ensuring that packs are loaded in a manner that allows for free steam and air circulation. A log should be kept that details each time the autoclave is run, every time a biological indicator is sent and every time maintenance is performed. Staff should be able to verbalize the recall/resterilization procedure in case of failure of the biological indicator, visible condensation seen in a package, steam indicators that do not appropriately change color, and package integrity concerns or compromised storage and handling conditions.

A competency checklist can facilitate teaching and ensure compliance with these standards. A competency checklist can be found at http://www.apic.org//AM/Template.cfm?Section=Infection_Connection&Template=/CM/ContentDisplay.cfm&ContentFileID=2103.

Since implementation of this checklist, we have seen real improvement with the cleaning and sterilization process.

Spaulding, E.H. Chemical disinfection of medical and surgical materials. In: Lawrence CA, Block SS, eds. Disinfection, sterilization and preservation. Philadelphia: Lea & Febiger, 1968:517-31.


 

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